MAG-R Horizontal Form Fill and Seal NEW

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The Bartelt MAG-R is a high-efficiency rotary horizontal form-fill-seal (HFFS) machine designed to combine compact, space-saving design with advanced magnetic motion technology, offering precise pouch packaging solutions. Built for space-constrained production environments, the MAG-R delivers maximum flexibility and operational efficiency for a wide range of industries.

Using a rotary process, the MAG-R delivers the smallest footprint option in the MAG Series while maintaining high production output of up to 150 pouches per minute. This makes it an ideal solution for industries such as snacks, candy, cheese, jerky, and household chemicals, along with pharmaceuticals, nutraceuticals, and personal care products. Whether you’re expanding your production capacity or optimizing a compact space, the MAG-R is designed to grow with your operations.

The MAG-R’s modular design offers Simplex and Duplex configurations, allowing for quick and easy adaptation to your pouching needs. Its advanced servo-driven technology and magnetic linear track system ensure precise motion control and rapid changeovers in 15 minutes or less. The rotary forming, filling, and sealing process maximizes efficiency, ensuring even filling, leak-proof seals, and high-quality pouches.

With eco-friendly materials and energy-saving motors, the MAG-R is built with sustainability in mind, helping your operation stay ahead of future packaging trends.

For more information on how the Bartelt MAG-R can enhance your packaging operations, contact us today.

Why MAG Series?
  • VersatilityA ‘pitch-less’ design allows for a variety of bag options to be configured on the MAG Series machines. With this in mind, our team will work with you to find the best solution based on layout, space availability, speed requirements, pouch type and more.
  • Changeover timeVersatility of the MAG Series machines does not come at the expense of changeover time. Average changeover times for MAG machines are 15 minutes or less.
  • FlexibilitySwitching between convenience, retail, or club packaging has never been easier. The MAG Series can quickly be adjusted to accommodate a variety of packaging types.
  • SustainabilityEco-friendly films can be utilized on the MAG Series. In addition, our machines are designed with energy-saving motors, reducing power consumption, and minimizing our carbon footprint.

Speed - Up to 150 ppm

Pouch Size - Width: 5" (127mm) – 12" (305mm), Height: 5" (127mm) – 15" (381mm)

Pouch Styles - 3-4 sided fin seal, gusset bottom, Delta Pac stand-up pouch, DOY stand-up pouch

Machine Dimensions - Length: 26.5 ft (8077.2 mm), Width: 9.25 ft (2819.4 mm), Height: 8.5 ft (2590.8 mm)

The MAG-R is packed with advanced features designed to enhance production efficiency, flexibility, and precision for pouch packaging applications.

Features & Benefits:

  • Magnetic motion track → Ensures precise, flexible operations with seamless transitions between simplex and duplex configurations.
  • Rotary design → Saves space while maintaining high production output, making it ideal for compact environments.
  • Dynamic product settling → Enhances product distribution within the pouch, ensuring even filling and reducing contamination in the seal area.
  • Modular design → Customizable for versatile packaging applications, easy maintenance, and future scalability.
  • Automatic film tracking → Continuously monitors and adjusts film alignment, reducing product waste and ensuring seal accuracy.
  • Independent seal positioning → Allows for on-the-fly adjustments to improve seal quality and reduce downtime.

Standard Equipment:

  • Stainless steel open frame design
  • Servo-controlled film unwind system
  • Automatic film edge alignment system
  • Product fill stations with servo-controlled pouch opening and closing
  • Rockwell Motion Control package with a color touch screen
  • “No open pouch – no fill” feature to minimize product loss

The MAG-R can be customized with a variety of options to meet the specific needs of your production line, from re-closable seals to additional product handling equipment. Explore the available options below:

  • Right-hand or left-hand configurations
  • IP69 for various food applications
  • Hybrid execution with modular docking pre-made pouch feeding module
  • Zipper opening
  • Product settling devices
  • Dust control and top seal cleaning
  • Gas flushing
  • Pouch stretching and deflating
  • Ultrasonic sealing
  • Bag clamp maintenance loop
  • Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers
  • Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems

Browse our blog for articles on how the MAG Series enhances packaging across various industries, plus expert tips:

Elevating Pet Care Packaging: Bartelt’s Premier Solutions: Discover how the MAG Series and other Bartelt machines deliver versatile, high-quality pouch packaging solutions tailored to the pet care industry, enhancing efficiency and product protection.

Bartelt Packaging Solutions for the Snack and Candy Industry: Learn how the MAG Series meets the unique packaging needs of the snack and candy industry, focusing on freshness, protection, and sustainable practices with flexible packaging solutions.

From Convenience to Sustainability: The Advantages of Pouch Packaging: Explore the benefits of pouch packaging across industries, including how Bartelt's MAG Series machines contribute to sustainability, product freshness, and packaging versatility.